Location: Birmingham, UK
Sector: Commercial Office Fit-Out
Product Used: BlocFoot™ with Integrated Galvanised Steel Strut
Project Overview
Our customer was contracted to deliver a full mechanical and electrical installation for a newly built four-storey commercial office. The specification required secure, weather-resistant rooftop supports for HVAC units, cable trays, and electrical conduits—capable of withstanding high wind loads and year-round weather exposure.
The Challenge
The rooftop layout presented several issues:
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Limited load-bearing capacity of the roof membrane
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Requirement for vibration control to protect both equipment and the building structure
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A tight construction schedule with no margin for delays
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Need for a non-penetrative solution to avoid compromising the roof’s waterproofing
The client also wanted a sustainable product choice without sacrificing performance.
The Solution – BlocFoot™
After reviewing several options, our customer selected BlocFoot™ with an integrated galvanised steel strut. The decision was based on its:
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Heavy-duty recycled rubber base – Eco-friendly and weatherproof
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Galvanised steel strut (21mm x 41mm) – Provides extra strength and load distribution
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Anti-vibration design – Reduces mechanical noise and prolongs equipment life
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Non-slip, non-marking finish – Protects roof membranes
Implementation
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Planning & Layout: Engineers mapped the rooftop equipment runs, calculating load points for HVAC units and cable trays.
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Installation: BlocFoot™ supports were positioned without drilling into the roof, protecting the waterproof membrane.
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Equipment Mounting: The integrated steel strut allowed direct fixing of Unistrut-compatible brackets, making installation fast and secure.
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Final Checks: The system was inspected for stability, spacing, and compliance with load requirements.
Results
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Reduced Installation Time: The pre-integrated strut cut fitting time by 25% compared to separate base-and-strut assemblies.
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Improved Stability: The combination of recycled rubber and galvanised steel provided a stable, vibration-resistant platform.
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Environmental Benefit: Use of recycled materials supported the client’s sustainability goals.
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Roof Integrity Maintained: The non-penetrative design avoided costly membrane repairs or warranty issues.
Client Feedback
“BlocFoot™ gave us a solid, reliable base for all our rooftop plant without the usual headaches. The integrated strut saved time, the recycled rubber fit our sustainability policy, and the finish was professional. We’ll definitely be specifying it again.”
— Mark Hargreaves, Project Manager
Summary:
BlocFoot™ provided a fast, durable, and eco-conscious rooftop support solution, meeting both the technical and environmental requirements of a high-spec commercial project.